Big Tone wrote:
Why aren’t seat belts made with some ‘give’
I don’t mean elastic of course but the belt is completely the opposite. So maybe if there was enough give somewhere to allow the body to go forward, even a couple of inches, instead of nailing you to the seat it would help?
Yes it would help, and yes they do! In fact, as Malc suggested, there's an insane amount of stretch in a belt, and for precisely that reason. All the time the belt is stretching, it's absorbing energy that would otherwise go into your body. Unfortunately, there's a limit to how far it can let you go before you hit the inside of the car, so they introduced "pre-tensioners". They tighten the belt at the moment of impact so that there's no slack in it - thereby maximising the amount of distance you can travel whilst having your deceleration reduced by the belt stretching. In fact, when we test the seat belt "anchorages" in a car, we generally throw the belts away and use that 5-ton ratchet strap webbing instead, (partly) because the real belts would stretch so much we'd risk running out of travel on the hydraulic rams that apply the loads to the belt anchorages! Also, to give an idea how much they stretch, I'm told that accident investigators can sometimes tell if a belt was being worn in a crash because the webbing will be narrower than the other belts in the car.
Big Tone wrote:
To answer my own question, I guess it gets into the realms of body weight, which would adversly effect this process, but in this day and age I would expect sensors in the seat could relay information back to, I dunno, a 'beltbracer', (© & patent pending

) which is at the end of the belt.
It's a tricky one, body weight. They work on a dummy of about 75kg when testing belts. Modern cars tend to see something like 20-30G deceleration in the crash test (if you pick a bit of car that isn't crumpling at the time)! That means the 75 kg occupant would see something like 20x75kg of load, for a fraction of a second - say 1.5 - 2 tonnes (

) if they decelerated at the same rate as the passenger compartment. Clealry, the stretch in the belt webbing reduces this substantially. Of course, if you take my rather svelte (cough!) 105kg, then at the same deceleration, that's going to generate some SERIOUS forces! The belt anchorages get tested to about 3 tonnes per seating position, so I'd be in danger of ripping them out of the bodyshell! Of course there's the double whammy because not only do fat people impose much bigger loads on themselves, but they're generally, rather flabby and poorly muscled (not me, of course, you understand, other fat people, mainly)! the result is that there's little point in making the belts or their anchorages tougher, because I'd probably be dead anyway at that kind of deceleration - killed by my own flab!
Yes, there has been loads of work done on "smart" belts and airbags. Usually the other way though (e.g. reducing the airbag charge for the little old lady with brittle bones who sits very close to the steering wheel). There have been experiments with sensors on seat slides and belt retractors so that the computer can get an idea of whether it's a short, light person, a big fat person, tall, short etc and re-calculate the airbag charge accordingly. I even read of ultrasonic sensors in the seats that got an idea of the occupant's bone density! (Dusty will be along in a minute to bemoan the complexity of all this)!
Big Tone wrote:
This mechanical/hydraulic device with servo could reduce the instantaneousness of the impact through the belt by letting it out slowly. (By which I mean fractions of a second). It would effectively do the same as one of those rides at the fair which drop you from a great height and slow you down when you’re about to crash..
Just calling Volvo; back later…

Quite a few cars with airbags have them already I'm afraid! They're called "peak load limiters". They take a variety of forms, the simplest being a length of twisted or coiled / rolled metal - sometimes between the retractor and the bodyshell. As the load comes on the belt in a crash, this metail progressively uncoils / unrolls / untwists itself, absorbing energy as it does so. You're only allowd to fir them on cars with airbags because obviously, the downside is that, when combined with the natural stretch in the webbing) they let you get very close to the steering wheel / dash!